Surface modification of carbon fibers and the selective laser sintering of modified carbon fiber/nylon 12 composite powder

Publication date: 15 February 2017
Source:Materials & Design, Volume 116
Author(s): Wu Jing, Chen Hui, Wu Qiong, Liu Hongbo, Luo Zhanjun
This work aims to study the surface modification and reinforcing effect in carbon fiber (CF)/nylon 12 (PA12) composites of CFs, and more importantly, resolves the practical application problems of modified CF/PA12 composite powder in selective laser sintering (SLS). CFs were surface modified by nitric acid (HNO3), the surface changes of CFs were characterized by SEM, FT-IR and XPS. Initially, the effects of the experimental factors on the properties of composites were investigated, and the CF/PA12 composite powder prepared with optimized technological parameters was subsequently adopted in SLS experiments. The sintering behavior and relationship between mechanical properties and porosity of sintered specimens were also discussed. The results indicated that the oxygen functional groups on HNO3 modified CFs were partly thermally decomposed and released as gas in the process of laser sintering, which caused high porosity and poor mechanical properties of sintered specimens. Treating CFs at 400°C (approximately the laser sintering temperature) after HNO3 modification was proposed as a solution. This treatment preserved part of the modified effect and reduced the porosity of the composites at the same time. Compared with the unmodified CF/PA12 sintered specimens, the tensile strength, tensile modulus, flexural strength, and flexural modulus were all increased to different degrees.

Graphical abstract

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